Chuke Intelligent Breaks New Ground Through Innovation, Securing Multi-Unit Orders for Single-Zero Aluminum Foil Laser Welding with Flexible Solutions

 On March 31, 2026, Chongqing Chuke Intelligent Machinery Equipment Co., Ltd. (hereinafter referred to as "Chuke Intelligent") successfully secured a partnership with a client possessing unique requirements. Leveraging its professional technical expertise and flexible solutions, the company signed a procurement contract for two custom-configured laser welding machines, thereby once again demonstrating its formidable capabilities in the field of medium-gauge aluminum foil welding.

The client involved in this collaboration brought their own fixtures and samples for testing. Their specific requirement was the welding of medium-gauge aluminum foil—a material with a thickness of merely 0.01mm—which presents significant challenges during the welding process. Due to its extreme thinness, the aluminum foil is highly susceptible to melting, deformation, or even combustion when exposed to heat. Consequently, the processing time requirements are exceptionally stringent; a very brief processing duration is mandatory to minimize the heat-affected zone; otherwise, the product would be rendered scrap, failing to meet production standards.

Upon thoroughly understanding the client's needs, Chuke Intelligent's technical team immediately drew upon their professional experience to recommend a QCW (Quasi-Continuous Wave) platform laser welding machine. QCW lasers are characterized by high peak power and adjustable pulse widths, enabling them to deliver high energy output within a very short timeframe. This makes them ideally suited for the precision welding of ultra-thin materials by effectively minimizing the heat-affected zone. However, Chuke Intelligent's current inventory temporarily lacked a 75W QCW laser unit, which posed a certain obstacle to the advancement of the project.

Faced with this inventory constraint, Chuke Intelligent did not back down; instead, the company swiftly mobilized its internal technical resources and engaged in close consultation with the process engineering team at Raycus. Following in-depth research and extensive experimentation, the technical team decided to implement an innovative alternative solution: replacing the standard 400W servo motor in the motion module with a high-speed 800W servo motor, while simultaneously utilizing a 1500W continuous-wave laser operating in a low-power, high-speed mode for the welding tests.

This solution necessitated the precise adjustment of multiple critical factors—including laser parameters, servo motor speed, and welding trajectory—as any deviation in a single element could compromise the overall welding quality. Chuke Intelligent's technicians worked tirelessly, day and night, within the laboratory to meticulously optimize every parameter. After countless trials and refinements, they finally identified the optimal combination of welding process parameters.

Upon the completion of the test samples, the client conducted a thorough inspection of the welding results. The results demonstrated that thermal deformation at the weld seams was minimal; the aluminum foil could be smoothly wound using the tooling without any sticking, thereby fully meeting the client's rigorous standards for welding quality. The client highly praised Chuke Intelligent’s technical prowess and innovative capabilities, noting that the company not only provided expert equipment recommendations but also swiftly proposed effective solutions whenever challenges arose—showcasing exceptional service capabilities and a strong sense of responsibility.

Driven by their satisfaction with the welding quality and their trust in Chuke Intelligent, the client signed a purchase contract on the spot for two laser welding machines featuring this specific configuration. The signing of this contract not only generated a new avenue for business growth for Chuke Intelligent but also further solidified the company's market position within the laser welding sector.

Mr. Xiao Renmin, Chairman of Chuke Intelligent, stated that this successful collaboration serves as yet another testament to the company's technical innovation and service capabilities. Moving forward, Chuke Intelligent will remain committed to an innovation-driven development strategy, continuously enhancing its R&D capabilities and strengthening collaboration and exchange with upstream and downstream partners to provide clients with even higher-quality, more efficient, and personalized solutions. Concurrently, the company intends to leverage this collaboration as an opportunity to further expand its market presence in the welding of ultra-thin materials—such as single-zero aluminum foil—thereby making even greater contributions to the advancement of the laser welding industry.